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通过有效维护提高印刷机有效运行时间
添加时间:2018/4/17 16:46:11     浏览次数:
如何提高有效运行时间是每个印刷企业需要持续关注,并通过各种措施实现较好结果的一个问题。其关系到企业的运行效率和竞争能力。很多印刷企业在购置印刷机时,就会花费不少时间与设备制造商商谈这个问题。
How to improve effective running time is a problem that every printing enterprise needs to pay close attention to and achieve better results through various measures. It is related to the operation efficiency and competitiveness of an enterprise. Many printing companies will spend a lot of time negotiating with manufacturers when buying printing machines.
首先,我们要了解什么是有效运行时间,通常我们将其定义为印刷机能够正常印刷的时间或百分比。但对于不同的印刷企业来说, 其会涉及到许多不同的问题。影响有效运行时间的因素有很多,其中包括等待客户(营销问题) ; 等待印版( 生产问题) ; 等待油墨( 采购供应问题);重新制版(返工);操作人员失误,等等。印刷企业可采取以下三项主要措施,提高印刷机有效运行时间。①远程服务; ②操作人员培训;③严格遵循设备制造商提供的印刷机维护保养要求。
First of all, we need to know what effective running time is. We usually define it as the time or percentage that printing presses can print normally. But for different printing enterprises, it will involve many different problems. There are many factors affecting the effective run time, including waiting for customers (Marketing Issues); waiting for printing (production problems); waiting for ink (procurement issues); remaking (rework); operator errors, and so on. Printing enterprises can take the following three main measures to improve the effective running time of printing presses. (1) remote service; (2) operator training; (3) strictly abide by equipment manufacturer's printing machine maintenance requirements.
曾经有人统计过其所在企业的印刷机无法正常工作的时间,得到的结果是无法正常工作的时间占整体工作时间的12%。而由于机器本身问题所造成的不能正常工作的时间,只占印刷机不能正常工作总时间的2%。对于使用时间为四年之内的印刷机来说,2% 是个正常的水平,然而对于整个印刷企业而言,这则是一个很高的水平。所以说,印刷机的维护保养是非常重要的。
There have been a statistics of the time that the printer in which it is located can't work properly, and the result is that the time of the working time is 12% of the total working time. The time due to the problem of machine failure can only account for 2% of the total time that the printing machine can not work normally. 2% is a normal level for printing machines that use a time of four years, but for the entire printing enterprise, this is a very high level. Therefore, the maintenance of printing machine is very important.
越来越多的印刷企业选择在每个季度请印刷机制造商对本企业的机器进行检测和维护,这样的做法确实能够使印刷机保持最佳状态,使机器有效运行时间保持在较高的水平。而这样的做法, 也与如今印刷机的计算机电子化控制水平的提高有一定关系。
More and more printing companies choose to ask the printer manufacturer to test and maintain the machine in each quarter. This practice can keep the printer in the best state and keep the machine's effective running time at a higher level. Such practice is also related to the improvement of computerized control level of printing presses nowadays.
还有一个要提及的问题是:印刷机若被无节制地滥用,而不进行正常的维护保养,将会造成较高的故障维修成本和较长的停机时间。对于单张纸胶印机和卷筒纸胶印机来说,高昂的维修费用并不鲜见。然而,也有这样的范例,印刷机运行了12年,印刷了总计5亿张印刷品,却仍然能保持很高的印刷质量和有效运行水平。
Another question to be mentioned is that if the printer is abused without normal maintenance, it will result in higher maintenance cost and longer shutdown time. For sheet fed offset presses and web offset presses, the high maintenance cost is not uncommon. However, there are also examples of the printing machine running for 12 years, with a total of 500 million printed prints, which still maintain high printing quality and effective running level.
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